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在风力发电行业,保障设备稳定高效运行意义重大。工业内窥镜作为先进的无损检测工具,在风力发电设备维护与故障排查中作用关键。
In the wind power industry, ensuring the stable and efficient operation of equipment is of great significance. As an advanced non-destructive testing tool, industrial endoscopes play a crucial role in the maintenance and troubleshooting of wind power generation equipment.
叶片检测,守护风能 “采集器”
Blade detection, guarding the wind energy 'collector'
风力发电机叶片长期经受复杂自然环境考验,是捕获风能的核心部件。工业内窥镜能沿叶片预设通道深入内部,查看复合材料是否因机械应力、湿度侵蚀等出现分层,判断粘接部位的胶水有无老化、脱粘现象,精准定位气孔、裂纹等缺陷,为及时修复提供依据,保障叶片稳定运行,持续高效采集风能。
Wind turbine blades are the core components for capturing wind energy, as they have been subjected to complex natural environmental tests for a long time. Industrial endoscopes can penetrate deep into the interior along the preset channels of the blades to check whether the composite material has delaminated due to mechanical stress, humidity erosion, etc., determine whether the adhesive at the bonding site has aged or peeled off, accurately locate defects such as pores and cracks, provide a basis for timely repair, ensure stable operation of the blades, and continuously and efficiently collect wind energy.
机舱部件检测,保障核心动力源
Cabin component inspection to ensure core power source protection
机舱内关
Cabin interior
部件众多,工业内窥镜应用广泛。对于齿轮箱,可借助它观察高速重载下齿面的磨损、点蚀甚至断齿情况,评估磨损程度,确定维修或更换方案,确保传动平稳。检测发电机时,能深入内部查看绕组是否松动、绝缘层有无破损,避免电气连接不稳定及短路风险。还能检查机舱内螺栓、螺母等连接部件的松动、腐蚀迹象,及时加固或更换,防止部件脱落引发事故。
There are numerous components, and industrial endoscopes are widely used. For gearboxes, it can be used to observe the wear, pitting, and even tooth breakage of the tooth surface under high-speed and heavy loads, evaluate the degree of wear, determine maintenance or replacement plans, and ensure smooth transmission. When inspecting the generator, it is possible to go deep inside to check whether the winding is loose and whether the insulation layer is damaged, in order to avoid unstable electrical connections and the risk of short circuits. It can also check for signs of looseness and corrosion in connecting components such as bolts and nuts inside the cabin, and promptly reinforce or replace them to prevent component detachment and accidents.
塔筒检测,稳固风机 “脊梁”
Tower detection, stabilizing the "backbone" of the fan
塔筒支撑着整个风力发电设备,其结构完整性至关重要。工业内窥镜可用于检测塔筒内部,查看筒壁因风雨、沙尘,尤其是沿海潮湿环境导致的腐蚀痕迹,确定腐蚀位置、面积和深度,以便针对性地补漆或更换受损板材。同时,能发现塔筒内部焊缝的裂纹、未焊透等缺陷,确保塔筒坚固稳定,支撑风力发电机安全运行。
The tower supports the entire wind power generation equipment, and its structural integrity is crucial. Industrial endoscopes can be used to inspect the interior of tower tubes, examine corrosion marks on the tube walls caused by wind, rain, dust, especially in humid coastal environments, determine the location, area, and depth of corrosion, and repair paint or replace damaged panels in a targeted manner. At the same time, defects such as cracks and lack of penetration in the internal welds of the tower can be detected, ensuring the tower is sturdy and stable, and supporting the safe operation of the wind turbine.
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