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镜头清洁技术:当确定是镜头污染导致的光学故障时,维修人员会选用专门针对内窥镜镜头的清洁剂,这类清洁剂通常具备温和且高效的清洁能力,不会对镜头表面的镀膜造成损伤。例如,采用含特殊表面活性剂的清洁剂,能够有效分解并去除镜头上的油脂、蛋白质等污垢。在清洁过程中,维修人员会使用高精度的无尘擦拭布,以轻柔且均匀的力度,按照特定的方向进行擦拭,避免产生划痕。同时,为确保清洁效果,整个操作会在无尘环境中进行,如在配备有空气净化系统的洁净工作台上完成,防止新的灰尘颗粒附着在镜头表面。
Lens cleaning technology: When it is determined that the optical failure is caused by lens contamination, maintenance personnel will use specialized cleaning agents for endoscopic lenses. These cleaning agents usually have mild and efficient cleaning capabilities and will not damage the coating on the surface of the lens. For example, using cleaning agents containing special surfactants can effectively decompose and remove dirt such as oil and protein on the lens. During the cleaning process, maintenance personnel will use high-precision dust-free wiping cloths to gently and uniformly wipe in a specific direction to avoid scratches. At the same time, to ensure the cleaning effect, the entire operation will be carried out in a dust-free environment, such as on a clean workbench equipped with an air purification system, to prevent new dust particles from adhering to the surface of the lens.
镜片修复与校准技术:若内部光学镜片出现移位或损坏,维修人员需在高倍显微镜的辅助下开展精细操作。显微镜具备高分辨率与良好的景深效果,能让维修人员清晰观察到镜片的细微结构。对于移位的镜片,维修人员会使用特制的微操作工具,如纳米级精度的镊子和微调架,小心翼翼地将镜片复位到正确位置。在调整过程中,会借助专业的光学校准设备,如干涉仪,实时监测镜片的位置精度和光学性能参数,确保镜片的焦距、像差等参数恢复至出厂标准。若镜片出现磨损或破裂,维修人员则会选用与原镜片材质、光学性能完全匹配的替换镜片进行更换。在更换后,同样需要利用光学校准设备进行全面校准,保证整个光学系统的成像质量。
Lens repair and calibration technology: If there is displacement or damage to the internal optical lens, maintenance personnel need to carry out fine operations with the assistance of a high-power microscope. The microscope has high resolution and good depth of field effect, allowing maintenance personnel to clearly observe the subtle structure of the lens. For displaced lenses, maintenance personnel will use specialized micro manipulation tools such as nanoscale precision tweezers and fine-tuning frames to carefully reset the lenses to the correct position. During the adjustment process, professional optical calibration equipment such as interferometers will be used to monitor the position accuracy and optical performance parameters of the lens in real time, ensuring that the focal length, aberration, and other parameters of the lens are restored to factory standards. If the lens is worn or broken, maintenance personnel will choose a replacement lens that matches the original lens material and optical performance perfectly for replacement. After replacement, it is also necessary to use optical calibration equipment for comprehensive calibration to ensure the imaging quality of the entire optical system.
电路检测与故障定位技术:面对电子系统故障,维修人员首先会依据详细的电路原理图,使用高精度的万用表对电路中的电阻、电容、二极管等基础元件进行逐一检测。万用表能够精确测量元件的电阻值、电容容量和二极管的导通特性等参数,通过与标准值对比,判断元件是否损坏。对于一些难以通过万用表直接检测的集成电路,维修人员会运用示波器来观察电路中的信号波形。示波器可以将电路中的电信号以直观的波形形式展现出来,维修人员通过分析波形的形状、幅度、频率等特征,精准定位故障所在。
Circuit detection and fault location technology: When facing electronic system faults, maintenance personnel will first use a high-precision multimeter to inspect the basic components such as resistors, capacitors, diodes, etc. in the circuit one by one based on a detailed circuit schematic. A multimeter can accurately measure parameters such as the resistance, capacitance, and conduction characteristics of components, and determine whether the components are damaged by comparing them with standard values. For some integrated circuits that are difficult to directly detect through a multimeter, maintenance personnel will use an oscilloscope to observe the signal waveform in the circuit. Oscilloscopes can display electrical signals in circuits in intuitive waveform form, and maintenance personnel can accurately locate faults by analyzing the shape, amplitude, frequency, and other characteristics of the waveform.
微焊接与元件更换技术:在确定故障元件后,维修人员需进行微焊接操作来更换损坏元件。由于内窥镜设备中的电子元件体积微小,焊接难度极大,因此需要采用先进的微焊接技术。例如,使用高精度的热压焊接设备,该设备能够精确控制焊接温度和压力,确保在焊接过程中不会对周边的其他元件造成热损伤。在焊接过程中,维修人员会使用极细的焊锡丝和专用的焊接头,以精准的操作将新的元件焊接到电路板上。焊接完成后,还会使用显微镜对焊点进行检查,确保焊点牢固、光滑,无虚焊、短路等问题,保障电路连接的稳定性和可靠性。
Micro welding and component replacement technology: After identifying the faulty component, maintenance personnel need to perform micro welding operations to replace the damaged component. Due to the small size of electronic components in endoscopic equipment and the great difficulty of welding, advanced micro welding technology is required. For example, using high-precision hot press welding equipment that can precisely control the welding temperature and pressure, ensuring that it does not cause thermal damage to other surrounding components during the welding process. During the soldering process, maintenance personnel will use extremely fine solder wires and specialized soldering joints to precisely solder new components onto the circuit board. After welding is completed, a microscope will be used to inspect the solder joints to ensure that they are firm, smooth, and free from issues such as virtual soldering and short circuits, ensuring the stability and reliability of the circuit connection.
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